Pet Food - Process and Batching - SISTAR
Location: N/A
Type: Process and Batching Control
Location: N/A
Type: Process and Batching Control
Smart Automation for High-Quality Pet Food Production
In the pet food industry, precision, consistency, and efficiency are critical to meeting regulatory standards and consumer expectations. SISTAR is an advanced automation system designed for batch-based pet food production, ensuring accurate ingredient dosing, optimized material transfers, and real-time process control for dry, wet, and specialty pet foods.
Key Features of SISTAR
- Recipe-Controlled Production: Guarantee consistent product quality with automated recipe execution, ensuring precise formulations for different pet food types and nutritional profiles.
- Batch-Based Operations (ISA-88 Compliant): Enhance efficiency with modular, flexible batch processing, allowing for seamless adjustments to production schedules and formula variations while maintaining high throughput.
- Advanced Silo & Tank Management: Automate complex raw material transfers, optimizing ingredient handling across silos, tanks, and feeders to prevent cross-contamination and ensure precise dosing.
- Automated Mixing, Blending, Dosing & Weighing: Ensure accurate ingredient incorporation with automated dry and liquid ingredient dosing, weighing, and blending, reducing manual errors and improving consistency.
- Process Temperature & Moisture Control: Optimize pet food quality with real-time monitoring and adjustment of temperature and moisture levels, ensuring compliance with nutritional and safety standards.
- Extrusion & Coating Automation: Achieve precise extrusion control for dry pet food kibble and automate liquid coating processes for flavors, fats, and supplements, ensuring uniform application and high product appeal.
- Comprehensive Reporting & Compliance: Ensure regulatory compliance with detailed tracking and reporting on ingredient usage, batch history, and quality control, meeting safety standards like FSMA, GMP+, and HACCP.
- Seamless IT/OT Integration: Connect Operational Technology (OT) with IT systems, integrating SISTAR with ERP, MES, and cloud solutions for better traceability, inventory management, and production planning.
- Inventory & Traceability Management: Gain real-time visibility into raw materials, in-process batches, and finished products with end-to-end traceability, reducing waste and ensuring recall readiness.
- Predictive Maintenance & Process Optimization: Use real-time monitoring and predictive analytics to reduce downtime, prevent failures, and improve overall equipment efficiency (OEE).
- Future-Proof Investment: SISTAR is designed for scalability and adaptability, allowing for future upgrades, new product lines, and evolving industry standards.
Why Choose SISTAR?
- Improved efficiency and reduced production downtime
- Consistent, high-quality pet food formulation
- Optimized ingredient management and reduced waste
- Seamless integration with existing IT/OT infrastructure
- Enhanced food safety, compliance, and traceability
- Scalable to support future growth and new formulations
Contact us about your next automation project.
