Dairy - Process and Batching - SISTAR
Location: N/A
Type: Process and Batching Control
Location: N/A
Type: Process and Batching Control
Smart Automation for Efficient & High-Quality Dairy Production
The dairy industry demands precision, hygiene, and efficiency to maintain product quality and comply with strict food safety regulations. SISTAR is a cutting-edge automation system designed to optimize batch-based dairy processing, ensuring accurate ingredient dosing, seamless material transfers, and real-time monitoring for products such as milk, cheese, yogurt, butter, and dairy powders.
Key Features of SISTAR
- Recipe-Controlled Production: Ensure consistent dairy product quality with automated recipe execution, allowing precise formulation and process adjustments for different products.
- Batch-Based Operations (ISA-88 Compliant): Benefit from modular and flexible batch processing, enabling easy adaptation to production schedules, seasonal variations, and multiple product lines while maintaining efficiency.
- Automated Milk & Ingredient Transfers: Optimize the movement of raw milk, cream, and other dairy ingredients between storage tanks, pasteurizers, fermenters, and processing units, reducing losses and ensuring traceability.
- Pasteurization & Temperature Control: Automate heat treatment processes to guarantee precise pasteurization, homogenization, and cooling, ensuring compliance with food safety standards like FSMA and HACCP.
- Mixing, Blending, Dosing & Weighing: Achieve accurate ingredient incorporation with automated dosing of cultures, stabilizers, flavors, and fortifications, reducing human error and improving consistency.
- Fermentation & Curd Processing Automation: Control time, temperature, and pH levels during yogurt fermentation and cheese curd formation, ensuring optimal texture, flavor, and yield.
- Butter & Dairy Powder Processing: Enhance butter production with automated churning and moisture control and optimize dairy powder production with precise drying and spray processes.
- Comprehensive Reporting & Compliance: Maintain detailed batch tracking, ingredient traceability, and quality reports, ensuring compliance with HACCP, GMP, and other dairy safety regulations.
- Seamless IT/OT Integration: Connect Operational Technology (OT) with IT systems, integrating SISTAR with ERP, MES, and cloud solutions for better production planning, inventory tracking, and efficiency monitoring.
- Inventory & Traceability Management: Gain real-time visibility into raw milk intake, ingredient usage, and finished dairy products with end-to-end traceability, ensuring quick response to recalls or quality deviations.
- Predictive Maintenance & Process Optimization: Use real-time monitoring and predictive analytics to reduce downtime, prevent equipment failures, and improve overall equipment efficiency (OEE).
- Future-Proof Investment: SISTAR is scalable and adaptable, allowing dairy producers to expand operations, introduce new product lines, and integrate emerging technologies.
Why Choose SISTAR for Dairy Automation?
- Improved efficiency and reduced manual labor
- Guaranteed product consistency and quality
- Optimized ingredient and raw milk management
- Seamless integration with existing IT/OT infrastructure
- Enhanced food safety, compliance, and traceability
- Scalable to support future growth and new formulations
Contact us about your next automation project.
